Hybrid Reactor / Twin Shaft Continuous Reactor
Division for this product Plant Engineering and Machinery Division
Outline
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Continuous Reactor for Polymerization (Poly-condensation, Bulk polymerization, Emulsion, Solution polymerization), Monomer removal, Devolatilization and Deaeration Hybrid Reactor has been added to KURIMOTO's product lineup. This new reactor is the next level in enhanced performance from our hold-up type reactors, and is based on KURIMOTO's knowhow for its twin-shaft continuous kneader (KRC Kneader) gained over many years. Hybrid Reactor has excellent basic performance in areas such as high-viscosity continuous processing, maintaining long residence time, plug-flow characteristics (narrow residence time distribution), self wiping performance and surface renewal effectiveness. |
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Features
Excellent Plug-Flow Characteristics and Self-Wiping Performance Enable to obtain sharp residence time curve and homogeneous reaction processing. Large Surface Renewal Effectiveness and Degassing Structure Enable to form the large gas-liquid interface and surface area, and achieve excellent accelerated reaction effect. Enable to adapt for large quantity output Capacity: 2L - 50,000L Operation under high temperature and high vacuum condition Temperature: ~350℃ Long Residence Time Performance The uniquely-shaped various type of blade can be selected. Outstanding product discharge performance Enable to stable discharge of high viscosity products * If required excellent mixing and dispersion capability, KRC Kneader (Continuous Kneader / Reactor) would be a solution. |
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Applications
Examples of applications
Reaction (Polycondensation, Bulk polymerization, Emulsion, Solution polymerization etc.)
Polyamide resinsPolycarbonate resins Esterification reaction (Polyester, PLA etc.) Super absorbent polymer Acrylic resins Vinyl acetate resins Polybutylene terephthalate |
Monomer removal and devolatilization
Special olefine series (PS and PE series) materialsPolyamide PET, etc. |
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DeaerationSealing materials |
Continuous reactor for high viscosity polymers
(Polymerization, Poly-condensation, Bulk polymerization, Emulsion, Solution polymerization etc.)
Residual monomer/solvent removal in ppm order
Replacement from Batch Reactor to Continuous Reactor (Process Improvement)
As the finisher or preliminary polymerizer in various processes
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Product application
Details
Sample Flow
Hybrid Reactor has several options of discharge methods (Nozzle, Vacuum tank, Gear Pump etc.) and can transfer to the next process.
Discharge methods are decided from products property (powder and granular material, strand material, high viscosity paste etc.)
Sample Test Flow
Two Size (8L & 65L) of Hybrid Reactor as test machines are installed in our Machine and Technology Center in Sumiyoshi Factory, Japan and trials are available under high vacuum and high temperature condition with your raw materials.
If you have any inquiries about kneading, reaction, and granulating tests, please feel free to contact us anytime.
Others
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Applicable processes
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Applicable industries
Division for this page Plant Engineering and Machinery Division
